Photo · use-cold-forging · 4:5
01
Cold forging
Wire is cut to slugs and forged at room temperature into bolts, studs, pins and ball joints. Needs a soft, spheroidised structure and a flawless surface.
Metaferrum Steeltech · Chhatrapati Sambhajinagar
drawn for precision.
Scroll — and follow one coil through our plant, from mill-scale rod to bright wire.
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30 °C
Illustrative charge temperature
Coil drawn
0 %
ROD → DIE → BLOCK → COIL
SAE 1008SAE 1010SAE 1018EN1AEN8D16MnCr5SAE 4140EN31Boron steelSAE 1008SAE 1010SAE 1018EN1AEN8D16MnCr5SAE 4140EN31Boron steel
What we do
Pickled clean
Mill scale removed and a phosphate carrier added before every draw.
Annealed right
Electrical bell furnaces; about 15 hours per charge, tuned by grade.
Drawn to size
IVD machine, carbide dies, 4 to 19 mm with a bright finish.
Primary-mill rod
Only JSW, Tata, JSPL, Neco Jaiswal and Bhushan wire rod.
One roof
Every stage in our own works. No outsourced step in between.
In the belt
Near Waluj — a short run to the forging and fastener units we serve.
Inside the steel
Annealing is invisible in the finished coil — but it decides whether your part forms cleanly or cracks. Drag the slider.
Structure
Lamellar pearlite
As rolled, carbon sits in thin plates of iron carbide. Plates act like tiny blades — under cold heading, cracks start at their edges.
Illustration of the mechanism, not a micrograph of our material.
Grade finder
9 grades — low carbon to bearing steel. Pick an application to see what fits.
Recommended for cold-headed fasteners
Where it goes
Photo · use-springs · 4:5
02
Shock absorbers & springs
Coiled and heat-treated into suspension springs and rods. Needs consistent chemistry so every spring reaches the same rate.
Photo · use-wire-rope · 4:5
03
Wire rope
Many wires are stranded together into rope for lifting and construction. Needs uniform size and strength wire to wire.
Industries
Our wire reaches the vendor base of
Bajaj AutoTata MotorsMahindra & MahindraGeneral MotorsAther EnergyBajaj AutoTata MotorsMahindra & MahindraGeneral MotorsAther Energy
Tool
Weight per metre, metres per tonne, length in a coil. Slide the diameter.
Cross-section, shown to relative scale
Weight per metre
0.395kg/m
Metres per tonne
2,534m
Cross-section
50.27mm²
Weight per 100 m
39.5kg
Approx. length
2,534 m
Theoretical values for carbon steel at 7.85 g/cm³, nominal diameter. Actual weights vary slightly with tolerance and grade.
Photo · raw-material · 16:9
Raw material
We draw only from wire rod made by India’s primary steel producers — traceable by heat number from mill to coil.
JSW Steel
Integrated steel producer; wire rod from its long-products mills.
Tata Steel
One of India’s oldest integrated producers; wide wire rod grade range.
Jindal Steel & Power
Integrated producer with long-product and wire rod capacity.
Neco Jaiswal
Special and alloy steel long products.
Bhushan Power & Steel
Integrated producer of long and flat products.
The works
Raw material in at one end, pickling in its own building, annealing and drawing under a single production shed.
Enquiries
We come back with availability and a quotation — usually the same working day.